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Graphic Design and Reproduction

Graphic Design and Reproduction

During flexible packaging production, design and reproduction play a crucial role. Design determines the aesthetic appearance of the packaging and includes details such as dimensions, shape, colors, typography, and graphics. Reproduction involves preparing the design for printing. At this stage, colors are adjusted, resolution and dimensions are determined.

During reproduction, color matching tests are conducted, and the suitability of the design for printing in real life is ensured. Graphic design and reproduction contribute to the value of a high-quality packaging and attract consumer interest.

 A GMG proof is a reference sample used to control print quality. This sample is created during the prepress preparation process and serves as a preview to ensure correct color usage.

 A reliable GMG proof is an important method for controlling print quality and contributes to customer satisfaction. Having a high-quality GMG proof is crucial to ensure accurate color representation and achieve high-quality prints.

Cylinder Processing

Cylinder engraving is accomplished by engraving a specific pattern or print on the surface of a specially designed cylinder. This cylinder may have embossed or hollow patterns, usually created by engraving or engraving methods.

The cylinder machining process may include the following steps:

  1. Pattern Design: The first step is to design the pattern to be applied to the packaging material. This design can be created using computer-aided design (CAD) programs or hand drawings.

  2. Cylinder Production: The designed pattern is etched or engraved on the surface of a copper cylinder. This cylinder is usually made of steel or brass. The engraving process can be performed by laser technology, chemical processes or by hand.

  3. Printing or Coating: The cylinder is placed in the printing or coating machine. As the material is applied to the surface of the cylinder, the pattern is transferred from the cylinder to the material. The printing or coating process can vary depending on the type of material and the desired result.

In addition to improving the aesthetic appearance of packaging, this method can enhance factors such as brand promotion, product safety and quality. In addition, cylinder processing can also improve the durability and protective properties of packaging.

Cylinder processing is an important technique used in the packaging industry and is widely used to enhance the visual appeal and expressiveness of packaging.

Ink formulation

In flexible packaging production, the ink used in the printing process undergoes a special preparation process known as “ink formulation”.

The ink formulation process is important to enhance print quality and improve production efficiency. Firstly, a customized formulation is prepared based on the requirements of the printing machine. Factors such as ink color, thickness, drying speed, adhesion properties, and durability are taken into consideration in this formulation.

Next, the necessary raw materials for preparing the formulation are combined in specific proportions. These raw materials include components such as pigments, binders, solvents, and additives.

Finally, the prepared ink undergoes a specialized mixing process. This process ensures the homogeneous mixing of ink components. After the mixing process, the ink is ready to be used in the printing machine.

The ink formulation process holds great significance in flexible packaging production. A well-executed ink formulation process enhances print quality, improves production efficiency and contributes to customer satisfaction.